Tynax ~ Patent Library

Patent for Sale:

Breakthrough, High R-Factor Building Insulation    

Bubble Fusion Plastic Insulation can result in an Ultra-High R-Factor Insulation


A veritable technology that replaces fiberglass, foam and other plastic insulations, which encompasses numerous markets.

The seller has received signed, non-disclosures from prominent insulation companies, who remain interested. The seller's technology has eluded the entire insulation industry, which is the answer for low cost, light weight and high R-factor insulation! In fact, the technology's cost structure is a fraction of current systems. The seller's system represents a quantum leap over all other insulations.

The technology fuses together multiple layers of individual plastic spheres that can incorporate any gas, such as argon (among others) or even air, which preclude the permeability of cold or heat from piercing the spheres, resulting in a super high R- factor in inside building walls that previously was unattainable. This is an example of 'closed cell' technology, which process has never been done before.

Current insulations only achieve a 13+ R- factor in walls, which is typical of fiberglass, foam and other bubble-types of insulation, which incorporate an inefficient layering system. The aforementioned 'open cell' systems have been around for years, but provide for the exchange of minute pockets of air, which inhibit their efficiency and result in much lower R-factors.

The seller has not only developed an entirely new process for formulating insulation, but it also incorporates the only automated manufacturing system that can achieve these high R- factors.

The company is seeking to sell / license its technology, which potentially can represent a billion dollar plus opportunity for the right company.

Primary Application of the Technology

The technology covers multiple insulation sectors where this technology has applications. For example, bubble fusion technologies can be used for a multitude of uses, including inside building insulation, outside house wraps, ships, planes, trains, vehicles, windows, doors, food, thermos and clothing, among other uses.

The Problem Solved by the Technology

Open cell insulations, which consist of fiberglass, foam and other plastic insulations, do not achieve the desired high R-Factors necessary to reduce energy consumption. Closed cell insulation, which is evident in the company's bubble fusion system, can achieve ultra-high R-factors simply because it prevents the transmission of air from cell to cell, resulting in higher values.

How the Technology Solves the Problem

Bubble fusion cells interlock or are fused to prevent air transmission. When filled with argon, a super-high R- factor is achieved. Bubble cells can be made as thin or as thick as necessary, flexible or rigid, and in virtually any size desired. Recycled or new, plastic air pockets fit into existing size insulation spaces and can incorporate paper backing. Fiberglass strands / foam delay, but do not stop air transmission, which is typical in fiberglass batts, resulting in low R- factors.

Competitive Advantage

Our technologies multiple, closed sphere system approach draws a stark contrast with current open cell technologies.

Current insulations only achieve a 13-38 + R- factor in walls, which is typical of fiberglass, foam and other bubble-types of insulation. The aforementioned open cell systems have been around for years, but provide for the exchange of minute pockets of air, which inhibit their efficiency and result in much lower R-factors.

Our patented technology anticipates and accommodates for occasional breaches in individual spheres, but still enables the remaining spheres to function properly, allowing it to achieve higher R factors. Its Bubble Fusion Cells 'interlock', or are fused together to prevent air transmission, and when filled with argon for example, will result in significantly higher R-factors than competing systems. The company's usage of plastic radically reduces the size and cost of the machinery that it takes to implement its insulation compared to current manufacturing setups, and produces a final product that also costs much less than other systems, and which weighs a fraction of the weight of fiberglass.

Several major advantages are apparent that enable our system to far exceed all other insulations:

* The lower cost of materials in making the insulation
* The lower cost of the machinery in manufacturing it
* The lighter weight in shipping it
* The higher R- factor

Our new machine will require a footprint that is only 20 feet long x 48" wide x 60" high, which can be made variable, per application.

Frequently Asked Questions

How Does It Compare To Fiberglass Insulation?
It is far superior to fiberglass because fiberglass insulation requires an inside vapor barrier. If this vapor barrier ls compromised in any way from the inside, it can create a condensation point when there is a radical temperature change. This can't happen with the new, patented bubble fusion insulation.

How Does This New Insulation Compare To Foam Or Foam Board?
Although foam is far superior to foam board, foam is not going to have as great an r factor as this new insulation technology. The foam requires specialized equipment and clothing to install and will cost many times more.

How Would This New Patented Insulation Be Made And Shipped?
It is manufactured and shipped much like any other foam board, or paper or foil coated foam board. Due to the process used to create the bubble / packet fused layers, it must be stacked like foam board. However, it weighs much less than a dense foam board, and has a much higher R value.

What Is This New Insulation Made Of?
It can be made of almost any kind of plastic within reason, depending upon the requirements of the application. Unlike other insulations that require a specialized machine, such as foam board, bubble fuse insulation technology allows for the same machine to manufacture different grades of insulations made of different composites..... Meaning that, the insulation can be made of a soft plastic bubble pack material or a harder material, such as in p.e.t. Plastic, used in plastic water bottles. A major difference is that all bubble fuse insulation can be recycled with other plastics, while fiberglass has anywhere from a 0% to 40% recycled content (still includes waste from the manufacturing line), and spray foam has little or no recycled content.*

* Data From CIMA (Cellulose Insulation Manufacturers Association; cellulose. org)

What Is The Cost Of Machinery To Manufacture This New Insulation As Compared To Fiberglass Or Foam.
Proposed estimated cost is not expected to exceed $678,596.00. However, it is known that the bubble fuse machinery will cost a great deal less than fiberglass manufacturing machinery due to the fact there are several steps in the making of fiberglass insulation, and only one in the making of bubble fuse insulation. And, since we are eliminating many of these manufacturing processes, there is also a lot less area required for the machine. The actual cost would depend upon the width of material required.

How Much Would Bubble Fuse Insulation Cost Per Square Foot As Compared To Fiberglass Or Foam Board Insulation?
The actual cost is believed to be much less, depending which insulation you are comparing this new bubble insulation to. One of the reasons is that recycled plastic is much more prevalent in the aftermarket than either fiberglass or foam, which, for the most part requires virgin content in these commodities.

When A Building Is Torn Down That Used Bubble Fuse Insulation, What Is The Difference In Disposal Cost Compared To Fiberglass?
Fiberglass is a one-way type of material. The process that it takes to make it is such that it is difficult to make it recyclable. When it comes to comparing fiberglass to bubble fusion insulation, the value of the re-cycled plastic is very minimal compared to other plastic products. The space saved in the landfills when using plastic over other materials will be significant over the years.

How Would This New Bubble Insulation Compare To A Bubble Pack Material That Is Layered Together And Sold As A Competitive Product?
There is no comparison because layering a bubble pack material leaves a gap between each layer of the bubble pack, and if at any point in the insulation, the first layer is compromised by a tear or puncture, the whole first layer would be compromised. If several layers were damaged, every layer up to the point where there is a total remaining seal would become victim to this exposure. Our new bubble insulation cannot be compared to bubble pack material because throughout the entire depth of the bubbles or packets, they are fused together in the manufacturing process. If one bubble chamber is broken, the air / moisture is confined to that one chamber and is prevented from traveling any further.

Patent Summary

U.S. Patent Classes & Classifications Covered in this listing:

Class 29: Metal Working

Metal working or shaping - it comprises processes, tools, machines, and apparatus not classifiable in the specific classes relating to the manufacture of articles from metal. It has been made the generic class for the following regardless of the composition of the blank, stock material, or article recited or worked upon: (a) process of electric condenser making; (b) a burnishing process; (c) a process of manufacture; (d) apparatus used to assemble or disassemble.

Class 52: Static Structures (E.G., Buildings)

The residual class for static structures. It includes on site erected structures generally identified by terms such as: civil engineering, public works, shelter, housing, buildings or masts and other related components used in such structures, e.g., panels, beams, columns. etc. Also, included are selected structurally similar components, such as, table top panels, poles, posts, window sash elements or door panels even though not disclosed as specialized as components of a building structure. Also, are included processes, machines and implements used in the construction of such structures which are not elsewhere provided for.